My first and foremost occupation is
as a die engraver. The dies I cut are
usually soft steel which are then
heat-treated (or hardened) for use in
the medallic industry.
Uses for these dies include coins,
medals, medallions, keytags, plaques,
metalware, etc. The two methods I use
for die-cutting are pantographing and
hand die-cutting. A pantograph machine
is based on a ratio principle. A
pattern or template, one or more times
larger than the die being cut, is used
as a guide to reproduce a design in the
die. As a stylus follows the pattern, a
cutter is repeating the same motion in
the steel die. If the pattern is 3 to
1, the die being reproduced would be 1/3
the size of the pattern. The other
method for cutting dies is hand
die-cutting. This is done by using
chisels, gravers, punches, and a flex
shaft with burs to create the die. This
method is more suitable for modeling, or
for a sculpted look. The two methods
can also be used in combination. Since
dies are essentially a negative image,
the design must be cut in reverse.
Pieces reproduced from them will then be
positive images.